EX1

EX1 is a two-component 1:1 ratio pure epoxy bonded anchoring system for use in cracked and uncracked concrete under normal as well as seismic conditions (seismic category C1). Designed for most demanding structural applications and rebar connections, EX1 offers a very high load-bearing capacity.

This 100% epoxy resin has been formulated with no MXDA, Phenol, N-Methyl Pyrrolidone, Bisphenol A and Phthalates or VOCs. It exhibits minimal shrinkage, which makes it ideal for use with oversized holes, while extended gel time allows convenient use in deep holes and high ambient temperatures. EX1 has been extensively tested at leading test facilities and has a broad range of approvals, including Option 1 ETA, ETA According to TR023, ESR to AC308, Fire Resistance Classification F240 (post installed re-bars), LEED tested for VOC, and NSF / ANSI 61. EX1 is available in 1:1 ratio 400ml, 600ml, 1500ml S-CN (side-by-side) and 250ml UVL (single-piston) cartridges.

Approvals

  • ETA according to EAD 33049-00-0601 (Option 1: Cracked & Uncracked Concrete)
  • ETA according to EAD 330087-00-0601 (TR023: Rebar Connections)
  • 100 years working life
  • ICC-ES according to AC308
  • Fire Resistance report F240 (post installed rebar connections)
  • LEED Tested
  • A+ French VOC (Emissions Class)
Approval Information

Features

  • Fixings close to free edges
  • Fire tested
  • Available in side-by-side cartridges (400, 600, 1500ml) and UVL cartridges (250ml)
  •  High strength, structural adhesive
  • Reduced drilling diameters i.e. M20 only requires a 22mm hole and M24 requires only a 26mm hole making it an economical injection system
  • Variable embedment depths, from 4 times up to 20 times the bar diameter
  • Mixing Ratio of 1:1
  • Extended gel/open time
  • Available in grey or pink/red resulting colour

Typical Applications

Typical Applications

  • Structural applications in cracked and non cracked concrete
    applications in seismic zones (C1)
  • Façades
  • Post installed rebar connections
  • Crash Barriers
  • Structural Steel

Cartridge Systems

EX1 is available in 1:1 ratio S-CN (side-by-side) and UVL (single-piston) cartridges.

UVL 250ml

Size selected: 250ml

The UVL cartridge is a two-component cartridge that is extruded with a medium to high power single component applicator tools. The “B” component is filled in a chamber behind the “A” Component, and separated from it by a fixed seal. Both the front and the rear compartment pistons move in tandem to empty to two halves of the cartridge.

Other sizes:
250ml

Applicator:
250ml requires a good quality, single-piston mastic gun.

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Side-By-Side 400ml

Size selected: 400ml

The S-SN cartridges are available in 1:1, 2:1, 3:1 and 10:1 ratios and volumes of up to 1500ml. Chambers of each component are positioned externally and next to each other, requiring dedicated applicator tool for each cartridge size.

Other sizes:
345ml, 385ml, 400ml, 450ml, 585ml, 600ml, 825ml, 900ml, 1500ml

Applicator:
The 400ml cartridge sizes require dedicated dispensing tools.

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Side-By-Side 600ml

Size selected: 600ml

The S-SN cartridges are available in 1:1, 2:1, 3:1 and 10:1 ratios and volumes of up to 1500ml. Chambers of each component are positioned externally and next to each other, requiring dedicated applicator tool for each cartridge size.

Other sizes:
345ml, 385ml, 400ml, 450ml, 585ml, 600ml, 825ml, 900ml, 1500ml

Applicator:
600ml cartridge sizes require dedicated dispensing tools.

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Side-By-Side 1500ml

Size selected: 1500ml

The S-SN cartridges are available in 1:1, 2:1, 3:1 and 10:1 ratios and volumes of up to 1500ml. Chambers of each component are positioned externally and next to each other, requiring dedicated applicator tool for each cartridge size.

Other sizes:
345ml, 385ml, 400ml, 450ml, 585ml, 600ml, 825ml, 900ml, 1500ml

Applicator:
1500ml cartridge sizes require dedicated dispensing tools.

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Suggested Accessories

Applicator Dispenser
Flexible Extension Tube
Resin Stoppers
Steel Hole Cleaning Brushes
Hole Cleaning Pump
Mixing Nozzles

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